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Allen Bradley PLC Controller Fault Codes

Writer's picture: Common AutomationCommon Automation

Updated: Apr 27, 2024

TYPE

CODE

MESSAGE

FORUM LINK

1

1

Run Mode Powerup


1

60

Nonrecoverable


1

61

Nonrecoverable – Diagnostics Saved on CF Card


1

62

Nonrecoverable – Diagnostics and Program Saved on SD card


3

16

I/O Connection Failure


3

20

Chassis Failure


3

21

Chassis Failure


3

23

Connection Failure

4

16

Unknown Instruction


4

20

Invalid Array Subscript


4

21

Control Structure LEN or POS < 0


4

31

Invalid JSR Parameter


4

34

Timer Failure


4

42

Invalid JMP Target


4

82

SFC Jump Back Failure


4

83

Value Out of Range


4

84

Stack Overflow


4

89

Invalid Target Step


4

90

Invalid Instruction


4

91

Invalid Context


4

92

Invalid Action


4

990

User-defined


4

991

User-defined


4

992

User-defined


4

993

User-defined


4

994

User-defined


4

995

User-defined


4

996

User-defined


4

997

User-defined


4

998

User-defined


4

999

User-defined


6

1

Task Watchdog Expired


7

40

Save Failure


7

41

Bad Restore Type


7

42

Bad Restore Revision


7

43

Bad Restore Checksum


7

44

Failed to Restore Processor Memory


8

1

Keyswitch Change Ignored


11

1

Positive Overtravel Limit Exceeded


11

2

Negative Overtravel Limit Exceeded


11

3

Position Error Tolerance Exceeded


11

4

Encoder Channel Connection Fault


11

5

Encoder Noise Event Detected


11

6

Sercos Drive Fault


11

7

Synchronous Connection Fault


11

8

Servo Module Fault


11

9

Asynchronous Connection Fault


11

10

Motor Fault


11

11

Motor Thermal Fault


11

12

Drive Thermal Fault


11

13

Sercos Communications Fault


11

14

Inactive Drive Enable Input Detected


11

15

Drive Phase Loss Detected


11

16

Drive Guard Fault


11

32

Motion Task Overlap Fault


11

33

CST Reference Loss Detected


12

32

Disqualified Secondary Controller Cycle Power


12

33

Unpartnered Controller Identified in New Primary Chassis


12

34

Keyswitch Positions of Primary and Secondary Controllers Mismatched


14

1

Safety Task Watchdog Expired


14

2

Error In Routine of Safety Task


14

3

Safety Partner Missing


14

4

Safety Partner Unavailable


14

5

Safety Partner Hardware Incompatible


14

6

Safety Partner Firmware Incompatible


14

7

Safety Task Inoperable


14

8

Coordinated System Time (CST) Not Found


14

9

Safety Partner Nonrecoverable Controller Fault


18

1

CIP Motion Initialization Fault


18

2

CIP Motion Initialization Fault Mfg


18

3

CIP Motion Axis Fault


18

4

CIP Motion Axis Fault Mfg


18

5

CIP Motion Fault


18

6

CIP Module Fault


18

7

Motion Group Fault


18

8

CIP Motion Configuration Fault


18

9

CIP Motion APR Fault


18

10

CIP Motion APR Fault Mfg


18

128

CIP Motion Guard Fault



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